PLC Program Controlling Petrochemical Industry Nailing Head Carbon Steel Tube

1.Introduction:

Material: carbon steel, alloy

Bare tube size: O.D. 38mm-219mm
Stud size: O.D. 6mm-25.4mm

Application and processing requirements of nailing head tube fins

一,ApplicationThe heat transfer coefficient of the flue gas side can be improved by using U tubes fin tubes in the convection chamber of the heating furnace in petrochemical industry. The area of the nil-head tube is 2 ~ 3 times that of the light tube. The same heat intensity can be obtained by using the nil-head tube under the condition of reasonable design

二,Manufacturing.
The welding process is controlled by PLC program. The feeding motor and indexing are brake motor. The man-machine interface can set the number of nail heads, indexing parameters and compensation coefficient

三, technical characteristics1, nail head specifications can be adjusted according to user needs;2. The height of the welding flesh bulge at the root of the welding nail head is about 1mm (to meet the requirements of nodular welding);3, high welding efficiency, can weld 30 nail heads per minute;4. Welding power is 160kVA; The power grid voltage is single-phase 380V.Market and economic benefit forecastNailhead tube is the main component of chemical equipment and heat exchange equipment. The production of the above equipment or equipment maintenance need to nail head pipe. Nodule - free welding is an advanced and stable technology in nay-head pipe manufacturing, which has a good prospect of effective use.

6. QUALITY CONTROL:
1. Incoming Raw Material Inspection
2. Raw Material Segregation to avoid steel grade mix-up
3. Heating and Hammering End for Cold Drawing
4. Cold Drawing and Cold Rolling, on line inspection
5. Heat Treatment, +A, +SRA, +LC, +N, Q+T
6. Straightening-Cutting to specified length-Finished Measuring Inspection
7. Machanical Testing in own labs with Tensile Strength, Yield Strength, Elongation, Hardness, Impact, Mictrostruture etc
8. Packing and Stocking.

7. Product show:

8. FAQ

How is your production capability?
1.2000 tons monthly production capacity, 5000 tons monthly trading capability
2.Prompt and timely shipment

Do you provide samples of carbon seamless steel tube ? is it free or extra ?
Yes, we could offer the sample for free charge but need pay the cost of freight.

Are you trading company or manufacturer ?
A professional steel pipes materials inventor, manufacturer and solution provider

Who We are ?

-------A professional steel pipes materials inventor, manufacturer and solution provider
Torich International Limited is a professional manufacturer and exporter of steel pipes materials. It is an international marketing and sales company specialized in steel tubes, which holds the factories of Seamless Steel Tubes with Carbon and Alloy Steel Grade, Welded Precision Steel Tubes,DOM Steel Tubes, Seamless & Welded Stainless Steel Tubes with Nickel and Alloy Steel Grade.
Our factory was established since 1997, with the name of TORICH INTERNATIONAL LIMITED. The factories’ technicians are of great engineering experience in steel pipe industry for more than 20 years, which are in great command of production technology for Cold Drawing and Cold Rolling. So we have strong technician team and manufacturing capability.

What products we do?

------- Invent and produce various Precision Steel Pipes

Our steel pipes cover the following ranges:
Seamless Precision Steel Pipes

Bearing Steel Tubes
Welded Precision Steel Pipes, with DOM production
Seamless Heat Exchanger Steel Pipe
Seamless Boiler Steel Pipes

Honed Tubes

Hydraulic Cylinder Steel Tubes

Hydraulic Telescopic Cylinder Tubes
Seamless Structural Steel Pipes
Seamless Mechanical Steel Pipes
Seamless Alloy Steel Tubes & Pipes
Seamless Stainless Steel tubes
Welded Stainless Steel Tubes
Seamless Stainless Steel Tubes & Pipes
Welded Stainless Steel Tubes & Pipes
Seamless Carbon Steel Tubes & Pipes
Nickel Alloy Steel Tubes & Pipes

What TORICH do:
1. Producing Steel Tubes
2. Selling both on Domestic and International Market
3. Precisely Targeting Customers’ Requirement- Sourcing the right factory for right products for Customers

Products Application:
Oil Cylinders
Air Cylinder, 
Automotive Cylinder Liners
Boilers, Pressure Vessels
Shell & Heat Exchangers
Jack Lifting
Telescopic Systems
Pneumatic Cylinders
Agricultural Machineries

Size range is: 
O.D. 4-350mm, 
W.T. 0.5-30mm, 
Length: according to customer’s requirement and agreement
 

Steel Grade:
Carbon Steel Grade:
ST35.8, ST37.0, ST44, ST52;
E155, E195, E215, E235, E275, E355;
195GH, P235GH, P265GH, P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2;
SAE1010, SAE1020, SAE1026, SAE1035, SAE1045;

Carbon steel tube: SA178, A179, A192, A210, SA213, SA214, etc.
Alloy Steel Grade:
T2, T5, T9, T11, T12, T17, T21, T22, T91,T92, 15Mo3,16Mo3, 13CrMo44;
SAE4130, SAE4140, 40Cr, 40Cr4, 10CrMo910, 12CrMo910, 11CrMo910,
25CrMo4, 35CrMo, 35CrMo4, 42CrMo4, 34CrMo4, 20MnV, 20MnV6,20CrMn;
Carbon steel tube: A179,A192,A210,DIN17175,etc.

Bearing Steel Grades:
GCr15 52100 suj2 suj3 100Cr6 SKF3S SKF3S 20CrNiMo 8620H 4118H;

Nickel Alloy Grade:
N02200/2201, N04400, N06600, N06601, N06625, N06852, N06219, N06690, N08800/8810/8811, N08825, N08028, N08535, N08904, N08925, N08926, N010276, N06022, etc.

Austenitic/Super Austenitic Stainless Steel Grade:
304/304L, 316/316L, 314, 321, 347H, 316Ti, 316LMod, 317L/N, 310S, 253MA, 330, 904L, S31254, XM-19, etc. 

Ferrite/Martensite Stainless Steel Grade:
TP410, TP405, TP420, TP430, TP430Ti, TP403, TP409, TP444, TP439, TP446, etc. 

Duplex/Super Duplex Stainless Steel Grade:
S31803, S32304, S31500, S32550, S32750, S32760, etc. 
Corporate Culture:
We focus on Quality First, Quality Traceability, and Quality Stability!
We focus on Customer First, People First, and Quality-Oriented!
Success:
First factory started in 1997, in the name of Torich , now covers 50000 square meters of factory building, with more than 100employees, and over 45 million RBM assets.
In 2008, we started the company of Torich International Limited for international business and marketing.
Welcome partners from all over the world for long term cooperation!